The Best Machine to Make Heating Pad in China.

Electric Blanket (heating pad) is very common in our daily life. It provides warmth and comfort during cold seasons, bringing relief and relaxation to countless individuals.

And In this article you could learn different way to make make electric blanket with different machine from China

The production process and equipment selection of electric blankets have a direct impact on the performance and cost of the product.

When it comes to electric blankets, it’s important for you to prioritize an efficient production process and choose the right equipment.

This directly impacts the overall quality and cost-effectiveness of the product, which is crucial since electric blankets are widely used for home heating.

Currently, there are three main production processes for electric blankets(heating pad):

1. Heating Pad Production:
Flame Composite Machine

The Flame Composite Machine is a post-processing technology in the deep processing of fabrics. It uses the viscous generated by the burning of sponge between two fabrics to bond the two fabrics together.

The production process for electric blankets is as follows:

Manual winding: The heating wire is wound on the fabric.

– Flame composite: Two or more layers of materials are heated by flame rollers to melt the surface materials, and then the layers of materials are bonded together.

Heating Pad Machine-Flame Composite Machine

Advantages:

– Fast processing speed and high production efficiency:

Flame composite can complete the material fusion in a short period of time, greatly improving the efficiency of making electric blankets.

– Lower cost: Compared to other processes, the equipment cost for flame composite to make electric blankets is relatively low.

Disadvantages:

– Safety hazards: The use of open flames and high temperatures may cause fires if not handled properly.

– High requirements for operators: You need to hire Skilled operators with professional training are required to ensure product quality.

– High requirements for working environment: Good ventilation in the workshop is required to avoid the accumulation of organic solvents.

– Environmental pollution: The process may produce harmful exhaust emissions that are not environmentally friendly.

2.Electric Blanket Production:
Ultrasonic Composite + Manual Stitching + Ultrasonic Welding

2. Ultrasonic Composite + Manual Stitching + Ultrasonic Welding: In this process, two layers of fabric are placed on an Ultrasonic Composite Machine.

The machine applies high-frequency vibrations to the fabric layers, creating heat and pressure to fuse the fibers together and form a strong bond.

However, after the ultrasonic composite is done, you will need to do manual stitching.

This means that you have to stitch the layers together using appropriate thread, which can increase production time and labor costs.

This production method may not be suitable for widespread use in developed areas or countries with higher labor costs and advanced automation technology. It may be more suitable for areas with lower labor costs or for small-scale and custom production.

3.Automatic Winding + Ultrasonic Welding

Fully automatic winding + Ultrasonic Welding + finished product: Fully automatic winding machines accurately wind the heating wire between the upper and lower layers of fabric according to preset patterns, ensuring neat and uniform wiring.

Ultrasonic welding technology quickly and securely welds the upper and lower layers of fabric, ensuring that the heating wire is tightly fixed inside the electric blanket to prevent displacement or detachment.

You will benefit from a fully automatic winding and ultrasonic welding process for electric blankets in the following ways:

1. Improved production efficiency: By automating the winding and welding process, you will experience faster and more efficient production. This will increase your production speed and output, ultimately saving you valuable time.

2. Enhanced product quality: Automated equipment ensures precise wiring and welding, resulting in reduced human errors and defects. This improves the overall quality of your electric blankets, enhancing their consistency and stability.

3. Reduced labor costs: With a fully automatic production line, you will require fewer labor resources. This reduces your labor costs and improves your production efficiency, allowing you to allocate resources to other aspects of your business.

4. Decreased labor intensity: Automation replaces manual operations, relieving workers from repetitive and physically demanding tasks. This reduces the labor intensity of your employees and creates a safer and more comfortable working environment.

Overall, implementing fully automatic winding and ultrasonic welding for your electric blankets brings significant advantages in terms of production efficiency, product quality, labor costs, and labor intensity.

Disadvantages:

– Higher initial investment: You will need to make a higher initial investment if you want to establish a fully automatic production line. This is because you will have to purchase and install the necessary equipment and technology, which can be quite expensive.

– High technical requirements: You will need to hire professional personnel who are trained in operating and maintaining the machinery.

If your production needs change frequently or you require small-scale custom production, then a fully automatic production line may not be very flexible or efficient for your requirements.

You may need to consider other production methods or invest in additional equipment to accommodate these needs.

Repated Product:

electric warmer pad making machine

1.Automatic Wiring+Welding Pad Making Machine​

Electric Blanket MakingMachine

2.High Speed Welding Pad Making Machine​

Automatic Electric Pad Making Machine

3.Auto Wamer Pad Feeding Wring Welding Making Machine​

In conclusion, fully automatic winding + ultrasonic welding has advantages in improving production efficiency, product quality, and reducing labor costs, but it requires higher initial investment and professional technical operation.

Considering the limitations of flexibility, it is necessary to weigh and select based on specific production requirements and market conditions.

Leave a Reply

Your email address will not be published. Required fields are marked *